What Is Permanent Modular Construction?
Temporary modular construction has been a game-changer for short-term buildouts. The rapidly deployable units have allowed organizations and builders to adapt smoothly and cost-effectively to the needs of multi-day festivals, sporting events, trade shows, and other locations.
Now, permanent modular buildings are ready to transform traditional project timelines in the same way. What is permanent modular construction, and why should your organization take it seriously?
Permanent Modular Construction: What It Is
Permanent modular construction involves the off-site planning, manufacture, and assembly of building modules or pre-engineered sections for long-term structures. PMC is a streamlined version of traditional construction, using lean manufacturing techniques to create fully functional and immovable buildings on a solid foundation.
The use of modules doesn’t limit the scope or design options of permanent buildings. Many permanent modular buildings have multiple levels. Developers can create complex layouts for multi-tenant commercial locations or follow a standardized playbook for single-owner buildings.
Permanent Modular Construction Vs. Temporary: Quick Comparison
Permanent and temporary modular structures are both excellent solutions for commercial construction challenges, but they target different objectives.
| PMC | TMC | |
| Purpose | Long-term use, like any other commercial building | Short-term projects; events lasting a few months or years |
| Size | From small businesses to large, multi-story structures | One module or “plaza” with multiple single units |
| Deployment | Installation on poured concrete slab or pier and beam foundation | Basic site leveling or grading; inside or outside existing structures |
| Project Timeline | Several months | Several weeks |
| Examples | Shopping centers, office buildings, and restaurants | Event concessions, bathroom units, secure storage |
Temporary structures sometimes use lighter wood-frame materials, but many use the same steel-frame construction as permanent buildings. Durable steel modular structures are relocatable and can last many years with proper installation and maintenance.
Options and Opportunities With PMC
Adopting a permanent modular construction approach to development gives companies a broad range of options for commercial and industrial building projects:
- Modular office buildings
- Multifamily housing developments
- Outlet shopping centers and plazas
- QSR and drive-through locations
- Coffee shops, cafes, bistros, and other restaurants
- Medical and dental clinics
- Schools and government buildings
- Data centers, control rooms, and generator enclosures
PMC allows for significant design flexibility and developer customization, combined with the benefits of standardized engineering and efficient delivery timelines. This makes it easier for developers to hit specific project goals consistently and effectively.
The Advantages of Permanent Modular Construction
PMC isn’t a trend; it’s a revolution. Respected international organizations like the World Economic Forum highlight it as a leap forward in the way construction projects are planned and administered.
Development and Completion Speed
A report by McKinsey & Company found that modular construction methods can speed up project delivery timelines by up to 50%. The average improvement was 35%. In other words, for a typical 12-month project, developers were able to save between three and six months of work.
How is this possible? By outsourcing planning, engineering, and assembly, developers bypass many of the conventional bottlenecks of on-site construction. Frequent and time-consuming reviews aren’t necessary because modular builders ensure adherence to your specs at the factory.
Labor Efficiency
Lack of experienced workers and rising employment expenses are also challenges that many general contractors and developers face. In America’s largest cities, labor costs for construction have gone through the roof, both with direct employees and subcontractors.
PMC companies also have cost increases, but the effects are typically much smaller because the manufacturing process requires fewer people. According to the same McKinsey & Company report, developers who choose a modular approach can save 20% or more on construction costs. This can equate to hundreds of thousands or millions of dollars per project.
Simultaneous Construction
Many construction companies using permanent modular buildings can significantly reduce the headcount and oversight needed per project. This frees up site managers and installation teams to take on more projects. It’s often possible to coordinate construction for multiple units or clients simultaneously. Labor costs remain the same, but revenue increases significantly.
Consistent Quality and Precision
When construction teams have hundreds or thousands of workers, it’s practically impossible to guarantee consistently high quality on every site. A lot of time is wasted on reviews and corrective actions.
Permanent modular engineering is different. Not only do firms use computer-aided processes to ensure precision, but the building professionals also have more experience with module assembly. Standardized processes and systems — including structural components, electrical connections, and plumbing — reduce the risk of human error.
Fewer Weather-Related Risks and Delays
Permanent modular construction happens inside a clean, organized, and temperature-controlled facility. There are no delays for heavy storms, high winds, or excessive heat. Not only does this allow for close adherence to promised delivery dates, but it also means construction projects stay on target.
Seasonal Revenue Optimization
The benefits of PMC building models are even greater in regions where winter weather freezes many construction projects. First, as long as site preparations and foundations are in place, it’s often possible to continue building operations year-round. Second, by accelerating completion timelines per project, developers can squeeze more work into active months.
Simplified Project Management
Finally, a PMC approach can reduce the overall complexity and management needs of commercial building projects. Instead of needing to coordinate dozens of teams performing framing, concrete work, electrical, plumbing, and roofing tasks, contractors mainly need to handle module positioning, installation, and finishing. Some types of PMC modules are fully glazed and nearly ready for commercial use.
Stages of a Permanent Modular Construction Project
The PMC process has similar stages as conventional construction, but a much shorter time from conception to completion:
- Project planning
- Module design and engineering analysis
- Site plan submission and permit applications
- Site prep, including excavation and foundation creation
- Off-site module fabrication and assembly
- Module delivery and final installation
Regardless of the type of commercial building chosen, permanent modular structures adhere to the highest building standards. Third-party firms work closely with developers during the design and engineering processes to ensure the finished product meets local, state, and federal codes.
Discover Permanent Modular Construction Solutions
Despite the standardized nature of modules, permanent modular construction is a flexible and performance-focused method for commercial development. It allows for in-depth developer customization and efficient manufacturing templates.
At Roxbox, we work extensively with commercial and industrial developers around the country. Our expert modular construction services can streamline projects from design to installation. Request a custom quote today.